Transformer Intelligent Foil Winding Machine, Good Quality, Less Problems, Durable

Product Description

serial number	project	parameter
One	Coil processing range
1.1	Axial length	1600mm
1.2	Axial length (plus left and right lead rows)	2700mm
1.3	Coil outer diameter	1200mm
1.4	Coil form	Circle, ellipse, rectangle
Two	Foil parameters
2.1	Foil belt width	1600mm
2.2	Foil thickness	1.Single layer: copper foil:2.0mm,aluminum foil:2.5mm;2.Stacking: copper foil:2.0+2.0mm,aluminum foil 2.5+2.5mm.
2.3	Foil roll outer diameter	1100mm
Three	Unwinding mechanism
3.1	Unwinding device	2cover
3.2	Effective length of the bearing cylinder	1600mm
3.3	Bearing cylinder expansion and contraction range	φ480-φ510mm
3.4	Bearing cylinder loading	3T
3.5	Maximum tension force (frequency conversion adjustment\/DC adjustment)	Single foil:20KN,Double foil:40KN
3.6	Adjustment method	Stepless frequency conversion adjustment, adjustment accuracy in0.1KN
Four	Winding machine
4.1	Winding speed	20r/min
4.2	Speed regulation mode	Stepless speed regulation
4.3	Torque	≥20000N.M Motor power 55KW
Five	Welding device
5.1	Welding method	TIG weld
5.2	Welding speed	0.7m/min
5.3	Speed regulation mode	Stepless speed regulation
5.4	Weld frame width	200mm,Maximum satisfaction 200*20mm Bronze plate welding
Six	Shearing device
6.1	Cut form	automatic+electric
6.2	Shear speed	1.5m/min
6.3	Scissor position	Located above the foil tape
Seven	Layer insulation device
7.1	Install the shaft	2cover
7.2	width	1600mm
7.3	Layer insulation outer diameter	400mm
7.4	Tension	monolayer:1000N,double deck:2000N
7.5	Mechanism loading and changing coil method	The insulation device is equipped with cylindrical linear guides, which can pull out the discharge shaft to replace the insulating coil.
Eight	End insulation
8.1	Number of end insulation discs	6pcs/edges,12pcs/both sides
8.2	Mechanism: with automatic flipping function	When changing materials, the device can automatically flip to the front of the winding spool, preventing people from climbing up to replace the end insulation
Nine	Self-sensing high-precision guiding device
9.1	quantity	2cover
9.2	Guiding accuracy	±0.5mm(Ends<1mm)
9.3	Correction method	On the control operation box, the real-time information of the two guiding devices is displayed, and the correction can be adjusted in real time by self-feedback
9.4	Device guiding accuracy (no guiding system used)	±1mm
Ten	Axis parallelism	±0.2mm
Eleven	Control system: With remote control function, it can realize digital communication of the factory, accept MES system push information, report work orders, etc
11.1	Control mode	PLC
twelve	Other: Radiated dimension assurance measures
12.1	Reverse rollers	The double roller pressure roller is added at the outlet position of the foil strip to pre-deform the foil, and the dimensional error of the spokes to the single side after controlling the winding is less than 3mm
12.2	Pressing device	Two sets of pneumatic pressing devices are added to the outlet mechanism of the foil strip, which can meet the needs of pressing the foil strip by pneumatic pressing device at the near end of the coil when the foil strip is detached and there is no tension, and solve the situation of no tension when the foil strip tail material is wound

QINGDAO REAL ELITE TRANSFORMER EQUIPMENT CO.LTD.foundedin 2016 with aregistered capital of 4 million yuan,is located at No.19-89Ruijin RoadLicangDistrict Qingdao. It is a company that produces complete sets of oil immersed transformerequipmentengineering manufacturingandinstallationmachiningand moldmanufacturing.The main products include:5~5000KVA complete sets of equipment for oilimmersedtransformers,including:full-automatic vacuum oil fillingboxautomaticthermostat,highand low voltage winding machine,40000 N constant tension foil winding machinesiliconsteel sheet automatic cutting linesilicon steel sheet semi-automatic stackingmachine,full-automatic corrugated sheet forming machine,hydraulic stacking sheetturnoverplatform,cold welding machine,various high and low voltage coil molds,andvariousnon-standard automation equipment.

 

1. who are we? QINGDAO REAL ELITE TRANSFORME EQUIPMENTS CO,LTD.Our designteam can meet your needs 2. how can we guarantee quality? Always a pre-production sample before mass production; Always finalInspection before shipment; 3. why should you buy from us not from other suppliers? Our design team can meet your needs.The products are based on thedevelopment trend of high efficiencyenergy saving, environmentalprotection,safety,andautomation and constant lyinnovateand upgrade ,provide High performance product and create competitiveadvantages for customers. 4. what services can we provide? Accepted DeliveryTerms:FOBCFRCIFEXW; Accepted Payment Currency:USD,CNY; Accepted Payment Type:T/TL/CCash; Language Spoken:EnglishChinese